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Non-Silicon Optical Fiber Filling Gel from China Suppliers | High-Performance Factory Product for Waterproof Solutions

Non-Silicon Optical Fiber Filling Gel from China Suppliers | High-Performance Factory Product for Waterproof Solutions

Net Weight: 170kg/metal

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Product Features: This advanced product features non-silicon fiber filling gel, designed for low density and exceptional performance in both high and low temperatures. It offers excellent thixotropic properties, remarkable water resistance, and a wide range of applicability. Additionally, it boasts a tiny acid value and low hydrogen evolution values, making it a reliable choice for various applications.

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Applications: Specifically engineered for use in optical fiber (bundle) filling, this gel is ideal for optical fiber loose casings or skeleton grooves. It effectively prevents vertical water infiltration into cables, ensuring superior waterproofing, moisture protection, and buffering for your optical fiber. As a trusted product from China, sourced from leading suppliers and manufactured in our state-of-the-art factory, this gel meets the highest industry standards.

    Product Introduction

    Product introduction: Optical fiber filling gel adopts high viscosity GTL process oil, high molecular synthetic material and organic thickener as main base materials. They are combined to be non-silicon optical fiber filling gel by advanced production technique whose features are low density, excellent temperature performance, high thixotropic index, wide application, tiny acid value and hydrogen evolution value. Type AC-E008 also has steadily temperature performance between -45°C to 80°C. According to various requirements of clients, the technical index of viscosity, penetration, thixotropic and etc. could be adjust in order to satisfy requirements of filling technique.

    Technical Parameters

    Cold application optical fiber filling gel technical specification

    1. General Technical Requirements

    Filling gel is needed to be homogeneous, hydrogen absorption, and does not include any dust, metal particles, and other impurities. It should be no sight visible air bubbles, and the mold should be no nutrition. Filling gel should be non-toxic, no stimulation to the skin.

    2. Main Technical Parameters

    Serial Number Items Unit Index
    1 Appearance - Homogeneous, no impurities
    2 Dropping point ≥200
    3 Density (20℃) g/cm³ ≤0.88
    4 Cone penetration
    25℃
    -40℃
    1/10mm
    1/10mm
    ≥400
    ≥230
    5 Color stability (130℃, 120h) - ≤2.5
    6 Oxidation induction time (190℃) min ≥30
    7 Flashing point ≥220
    8 Hydrogen evolution (80℃, 24h) μl/g ≤0.03
    9 Oil perspiring (80℃, 24h) % ≤0.5
    10 Evaporation capacity (80℃, 24h) % ≤0.5
    11 Water resistance (20℃, 7d) - Non-disassembly
    12 Acid value mgK0H/g ≤0.3
    13 Water content % ≤0.01
    14 Viscosity (25℃, D=6S⁻¹) mpa.s 22000 ± 6600
    15 Compatibility:

    A. With optical fiber, optical fiber coating materials (85℃, 30×24h)

    B. With pine casing material (85℃, 30×24h)
    - Variation in tensile strength
    - Elongation at break
    - Mass variation

    C. Composite metal band (68℃, 7×24h)
    - Steel-plastic composite tape
    - Aluminum plastic compound tape


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    %
    %
    %

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    No color fading, No migration, no delamination, no cracking. Maximum release force 1.0N~8.9N. Average value 1.0N~5.0N.

    no delamination, no cracking
    ≤25
    ≤30
    ≤3

    no delamination, no cracking
    no delamination, no cracking
    16 Corrosive (80℃, 14×24h)
    with copper, aluminum, steel
    - No corrosion points

    3. Environmental Performance Requirements

    Type Matter Prohibitive Content (mg/kg)
    Heavy metal Plumbic ≤1000
    Cadmium ≤100
    Mercury ≤1000
    Hexavalent chromium ≤1000
    Organic Bromide Polybrominated biphenyls (PBB) ≤1000
    Polybrominated diphenyl ethers (PBDE) ≤1000

    Frequently Asked Questions (FAQ)

    What are the main base materials of the optical fiber filling gel?
    The optical fiber filling gel is primarily made of high viscosity GTL process oil, high molecular synthetic materials, and an organic thickener. These are combined using advanced production techniques to create a non-silicon gel.
    What are the key features of this filling gel?
    Its main features include low density, excellent temperature performance, a high thixotropic index, wide application suitability, as well as exceptionally low acid and hydrogen evolution values.
    What is the operating temperature range for Type AC-E008?
    Type AC-E008 maintains steady temperature performance in extreme environments, ranging from -45°C up to 80°C.
    Is the filling gel safe for handling and skin contact?
    Yes, the filling gel meets general technical requirements for safety. It is completely non-toxic and causes no stimulation or irritation to the skin.
    Can the technical parameters be customized for specific needs?
    Absolutely. According to various client requirements, technical indexes such as viscosity, penetration, and thixotropy can be adjusted to perfectly satisfy specific filling technique requirements.
    Does the product comply with environmental heavy metal restrictions?
    Yes, it strictly adheres to environmental performance requirements. The prohibitive content limits are ≤1000 mg/kg for Plumbic, Mercury, and Hexavalent chromium, and ≤100 mg/kg for Cadmium.