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Cold Application Optical Fiber Filling Gel - China Suppliers and Factory Offering High Performance Waterproof Solutions

Cold Application Optical Fiber Filling Gel - China Suppliers and Factory Offering High Performance Waterproof Solutions

Net weight: 170kg of high-quality metal

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Product Features: Our advanced non-silicon fiber filling gel offers low density and exceptional thermal performance, making it ideal for a range of applications. With its outstanding thixotropic properties and excellent water resistance, this product ensures reliability in various environments. The tiny acid value and low hydrogen evolution make it a safe choice for your needs.

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Applications: This versatile filling gel is designed for use in optical fibers (bundles) or optical fiber loose casings and skeleton grooves. It effectively prevents vertical water infiltration into cables, providing excellent waterproofing, moisture-proofing, and buffering functions for optical fibers. As a trusted China supplier and factory, we are dedicated to delivering high-performance solutions for your optical fiber applications.

    📦 Product Introduction

    Product introduction: Optical fiber filling gel adopts high viscosity GTL process oil, high molecular synthetic material and organic thickener as main base materials. They are combined to be non-silicon optical fiber filling gel by advanced production technique whose features are low density, excellent temperature performance, high thixotropic index, wide application, tiny acid value and hydrogen evolution value.

    Type AC-E008 also has steadily temperature performance between -45°C to 80°C. According to various requirements of clients, the technical index of viscosity, penetration, thixotropic and etc. could be adjusted in order to satisfy requirements of filling technique.

    Optical fiber filling gel product 1Optical fiber filling gel product 2Optical fiber filling gel product 3
    Optical fiber filling gel application 1Optical fiber filling gel application 2Optical fiber filling gel application 3
    ⚙️ Technical Parameters

    Cold application optical fiber filling gel technical specification

    📌 1. General Technical Requirements

    Filling gel is needed to be homogeneous, hydrogen absorption, and does not include any dust, metal particles, and other impurities. It should be no sight visible air bubbles, and the mold should be no nutrition. Filling gel should be non-toxic, no stimulation to the skin.

    📊 2. Main Technical Parameters
    Serial Number Items Unit Index
    1 Appearance - Homogeneous, no impurities
    2 Dropping point ≥200
    3 Density (20℃) g/cm³ ≤0.88
    4 Cone penetration
    25℃
    -40℃
    1/10mm
    1/10mm
    ≥400
    ≥230
    5 Color stability (130℃, 120h) - ≤2.5
    6 Oxidation induction time (190℃) min ≥30
    7 Flashing point ≥220
    8 Hydrogen evolution (80℃, 24h) μl/g ≤0.03
    9 Oil perspiring (80℃, 24h) % ≤0.5
    10 Evaporation capacity (80℃, 24h) % ≤0.5
    11 Water resistance (20℃, 7d) - Non-disassembly
    12 Acid value mgKOH/g ≤0.3
    13 Water content % ≤0.01
    14 Viscosity (25℃, D=6S⁻¹) mpa.s 22000 ± 6600
    15 Compatibility:

    A. With optical fiber, optical fiber coating materials (85℃, 30×24h)

    B. With pine casing material (85℃, 30×24h)
    - Variation in tensile strength
    - Elongation at break
    - Mass variation

    C. Composite metal band (68℃, 7×24h)
    Steel-plastic composite tape, Aluminum plastic compound tape


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    %
    %
    %


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    No color fading, no migration, no delamination, no cracking.
    Maximum release force: 1.0N ~ 8.9N
    Average value: 1.0N ~ 5.0N

    No delamination, no cracking
    ≤25
    ≤30
    ≤3

    No delamination, no cracking
    16 Corrosive (80℃, 14×24h)
    With copper, aluminum, steel
    - No corrosion points
    🌿 3. Environmental Performance Requirements
    Type Matter Prohibitive Content (mg/kg)
    Heavy Metal Plumbic (Lead) ≤1000
    Cadmium ≤100
    Mercury ≤1000
    Hexavalent Chromium ≤1000
    Organic Bromide Polybrominated Biphenyls (PBB) ≤1000
    Polybrominated Diphenyl Ethers (PBDE) ≤1000
    Frequently Asked Questions

    What are the main base materials used in the optical fiber filling gel?

    The filling gel is mainly composed of high viscosity GTL process oil, high molecular synthetic materials, and organic thickeners.

    What are the key features of this non-silicon filling gel?

    Key features include low density, excellent temperature performance, a high thixotropic index, wide application suitability, and very low acid and hydrogen evolution values.

    What is the temperature performance range of Type AC-E008?

    Type AC-E008 provides a steady temperature performance ranging from -45°C to 80°C.

    Are there any general safety and physical requirements for the filling gel?

    Yes, the gel must be homogeneous, non-toxic, non-stimulating to the skin, and free from visible air bubbles, dust, metal particles, and other impurities.

    What is the dropping point of the cold application optical fiber filling gel?

    The dropping point of the cold application optical fiber filling gel is ≥200 ℃.

    Does the product comply with environmental restrictions on heavy metals?

    Yes, the product strictly limits prohibitive contents. For example, Lead, Mercury, and Hexavalent Chromium are limited to ≤1000 mg/kg, and Cadmium is limited to ≤100 mg/kg.