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China Suppliers Factory GFRP Strength Member for Optical Cables – Enhanced Tensile Strength and Support

China Suppliers Factory GFRP Strength Member for Optical Cables – Enhanced Tensile Strength and Support

Optical cable reinforcement plays a crucial role in the overall performance of optical cables. Typically situated at the center of the structure, it serves to support the optical fiber unit or fiber bundle while significantly enhancing the tensile strength of the cable. As a leading manufacturer and factory in China, we provide high-quality optical cable reinforcement solutions that meet the diverse needs of our customers. Our reputation as reliable suppliers ensures that you receive durable and effective products tailored to your requirements. Choose us for your optical cable reinforcement needs and experience the difference in quality and performance

    Product Introduction

    Optical cable reinforcement is an important component of optical cable, generally placed in the center of the optical cable, its role is to support the optical fiber unit or optical fiber bundle, improve the tensile strength of the optical cable. Traditional optical cables use metal reinforcements. FRP non-metallic reinforcement parts are more and more used in various optical cables for their advantages of light weight, high strength, corrosion resistance and long life.
    GFRP fiber optic cable reinforcement core (glass fiber) is a new type of high performance engineering composite material, which is made by pultrusion process after mixing resin as matrix material and glass fiber as reinforcement material. GFRP non-metallic fiber optic cable reinforcement overcomes the defects of traditional metal fiber optic cable reinforcement, has excellent corrosion resistance, lightning resistance, electromagnetic field interference resistance, high tensile strength, light weight, environmental protection, energy saving and other significant advantages, is widely used in a variety of fiber optic cables.

    GFRP Features & Advantages

    • High tensile strength, high modulus, low thermal conductivity, low extension, low expansion, wide temperature range.
    • Non-metallic materials are not sensitive to electric shock, suitable for lightning, rain and other climatic environment areas.
    • Chemical corrosion resistance, compared with the metal core, GFRP reinforced core will not produce gas caused by the chemical reaction of metal and oil paste and affect the fiber transmission index.
    • Compared with the metal core, GFRP reinforced core has the characteristics of high tensile strength, light weight, excellent insulation performance, and no electromagnetic interference.
    • The cable with GFRP reinforced core can be installed next to the power line and the power supply device, and will not be interfered by the induced current generated by the power line or the power supply device.
    • Smooth surface, stable size, easy processing and laying, wide range of application.

    GFRP Core Specifications

    Standard Diameter Table Φ (Unit: mm)
    0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40
    1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20 2.30 2.40 2.50
    2.60 2.70 2.80 3.00 3.30 3.40 3.50 3.80 4.00 4.60 5.00
    Standard Length:
    • Diameter (Φ0.40-Φ2.3mm): Standard delivery length 50.4km/barrel or customized.
    • Diameter (Φ2.40-Φ3.5mm): Standard delivery length 25.2km/barrel or customized.
    • Diameter (Φ3.60-Φ5.0mm): Standard delivery length 12.5km/barrel or customized.
    Note: Non-standard diameter and non-standard length can be produced according to user requirements.

    GFRP Flat Core Specifications

    0.60x1.30mm 0.70x3.00mm 1.00x3.00mm 1.20x3.80mm 1.27x3.00mm 1.40x3.00mm 1.60x3.00mm
    Standard Length:
    • Thickness (1.00mm and below): Standard delivery length ≧25km (Jet code meter).
    • Thickness (1.20mm and above): Standard delivery length ≧15km (Inkjet meter).
    Note: Non-standard size and non-standard length can be produced according to user requirements.

    Packaging & Storage

    GFRP reinforced core Packaging
    Wooden cable tray Plastic cable tray
    GFRP Reinforced Core Storage Requirements:
    • The cable tray shall not be placed in a flat position and shall not be stacked high.
    • Disc reinforcement core shall not be made long distance rolling.
    • Shall not be subjected to collision, crushing and any mechanical damage.
    • Prevent moisture and long-term exposure, and prohibit long-term rain.
    • Storage and transportation temperature range: -40°C ~ +60°C.

    Technical Parameters

    Test Item Unit (or condition) Technical Parameter
    Out-of-roundness % <5
    Appearance - No burrs, no cracks, feel smooth
    Diameter tolerance % ±2
    Specific gravity g/cm³ 2.05~2.15
    Tensile strength MPa ≥1100
    Tensile modulus of elasticity GPa ≥50
    Bending strength MPa ≥1100
    Flexural elastic modulus GPa ≥50
    Elongation at break % 2.5% ≤ X ≤ 4%
    Coefficient of linear expansion 1/℃ (-30℃~+80℃) ≤8×10⁻⁶
    Thermal shrinkage rate % 0
    Water absorption % ≤0.1
    Minimum instantaneous bending radius mm (20℃±5℃) 25D
    High temperature bending property (50D, 120℃, 100h) No burrs, no cracks, feel smooth, no bending, can spring straight
    Low temperature bending property (50D, -40℃, 100h) No burrs, no cracks, feel smooth, no bending, can spring straight
    Torsional property ±360°/m Indeterminate
    GFRP Technical Detail 1
    GFRP Technical Detail 2
    Frequently Asked Questions (FAQ)

    What is GFRP optical cable reinforcement?

    GFRP (Glass Fiber Reinforced Plastic) non-metallic fiber optic cable reinforcement is a high-performance engineering composite material. It is manufactured using a pultrusion process by mixing resin as the matrix and glass fiber as the reinforcement. It is placed in the center of optical cables to support the fiber units and improve tensile strength.

    What are the main advantages of using GFRP over metal cores?

    GFRP offers excellent corrosion resistance, lightning resistance, and electromagnetic interference resistance. Unlike metal cores, it is lightweight, has high tensile strength, provides excellent insulation, and will not produce harmful gases from chemical reactions with oil pastes.

    Can GFRP reinforced cables be installed near power lines?

    Yes. Because GFRP is a non-metallic material with excellent insulation properties, cables using GFRP cores can be safely installed next to power lines and supply devices without being interfered with by induced currents.

    What are the standard delivery lengths for GFRP cores?

    Standard delivery lengths vary by diameter: 50.4km/barrel for Φ0.40-Φ2.3mm, 25.2km/barrel for Φ2.40-Φ3.5mm, and 12.5km/barrel for Φ3.60-Φ5.0mm. Custom lengths and diameters can also be produced according to user requirements.

    How should GFRP reinforced cores be stored properly?

    Cable trays should not be laid flat or stacked high. They must be protected from collision, mechanical damage, moisture, long-term exposure to the sun, and rain. The safe storage and transportation temperature range is between -40°C and +60°C.