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China Suppliers Factory Cold Application Type Optical Cable Filling Gel - Water Repellent, High Resistance, 180kg

China Suppliers Factory Cold Application Type Optical Cable Filling Gel - Water Repellent, High Resistance, 180kg

Net weight: 180kg / metal

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Introducing our premium water-repellent optical cable filling gel, manufactured in China. This high-performance gel boasts excellent water resistance, low density, and impressive thermal stability under both high and low temperatures. With a high thixotropic index and versatility for various applications, it features minimal acid value and low hydrogen evolution rates, making it a top choice among suppliers in the industry.

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Applications include effectively filling gaps in optical fiber loose casings and strand modules within composite cables. Our gel prevents water and moisture from vertically infiltrating the cable, ensuring superior waterproofing and moisture-proofing capabilities. Trust our factory to deliver reliable solutions for enhancing the durability and performance of your optical cables.

    Product Introduction
    Product introduction: Optical cable filling gel adopts GTL process oil and high molecular synthetic material as main base materials. They are combined to be soft, low-viscosity, high thixotropic index, colorless transparent filling gel by advanced production technique whose features has water repellency, excellent processing technic and high- and-low temperature properties. It can keep soft under -40℃ and no-drip on the high temperature of 80℃. Filling process is simple which can be filled at general temperature, especially suitable for particular cable sheath and cable core. According to various requirements of clients, the technical index of viscosity, penetration, thixotropic and etc. that could be adjust in order to satisfy requirements of filling technique.
    Technical Parameters
    Cold Application Optical Cable Filling Gel Technical Specification
    1. General Technical Requirements
    Filling gel is needed to be homogeneous, hydrogen absorption, and does not include any dust, metal particles, and other impurities. It should be no sight visible air bubbles, and the mold should be no nutrition. Filling gel should be non-toxic, no stimulation to the skin.
    2. Main Technical Parameters
    Serial Number Items Unit Index
    1 Appearance - Homogeneous, no impurities
    2 Dropping point ≥150
    3 Density (20℃) g/cm² ≤0.96
    4 Cone penetration 25℃
    -40℃
    1/10mm
    1/10mm
    ≥300
    ≥100
    5 Oxidation induction time (190℃) min ≥30
    6 Flashing point >200
    7 Hydrogen evolution (80℃, 24h) μl/g ≤0.03
    8 Oil perspiring (80℃, 24h) % ≤2.0
    9 Evaporation capacity (80℃, 24h) % ≤1.0
    10 Absorbency Time 25℃ (15g sample + 10g water) min ≤2.0
    11 Dilatation 25℃ 5r
    100g sample + 50g water 24h
    %
    %
    ≥15
    ≥70
    12 Acid value mgK0H/g ≤1.0
    13 Water content % ≤0.1
    14 Viscosity (25℃, D=20S⁻¹) mpa.s 10500 - 30000
    15 Compatibility:
    A. with pine casing material (85℃, 30×24h)
    B. with pine casing material (85℃, 45×24h)
    - variation in tensile strength
    - elongation at break
    - mass variation

    B. with pine casing insulation material (80℃, 28×24h)
    - variation in tensile strength
    - elongation at break
    - mass variation

    C. Composite metal band (68℃, 7×24h)
    Steel-plastic composite tape, Aluminum plastic compound tape



    %
    %
    %


    %
    %
    %



    no delamination
    no cracking
    ≤25
    ≤30
    ≤3

    no cracking
    ≤25
    ≤25
    ≤15

    no delamination
    no cracking
    16 Corrosive (80℃, 14×24h)
    with copper, aluminum, steel
    - No corrosion points
    3. Environmental Performance Requirements
    Type Matter Prohibitive Content (mg/kg)
    Heavy Metal Plumbic ≤1000
    Cadmium ≤100
    Mercury ≤1000
    Hexavalent chromium ≤1000
    Organic Bromide Polybrominated biphenyls (PBB) ≤1000
    Polybrominated diphenyl ethers (PBDE) ≤1000
    Frequently Asked Questions (FAQ)
    What are the main base materials used in the optical cable filling gel?
    The optical cable filling gel adopts GTL process oil and high molecular synthetic material as its main base materials.
    How does the filling gel perform under extreme temperatures?
    It features excellent high- and low-temperature properties. It remains soft under -40℃ and exhibits no-drip performance at high temperatures up to 80℃.
    Is the filling gel safe to handle?
    Yes, the filling gel is completely non-toxic and causes no stimulation to the skin, making it safe for general handling and processing.
    Can the technical parameters of the gel be customized?
    Absolutely. According to various client requirements, technical indices such as viscosity, penetration, and thixotropic properties can be adjusted to satisfy specific filling techniques.
    What is the flashing point of this filling gel?
    The flashing point of the cold application optical cable filling gel is strictly greater than 200℃.
    Does the product comply with environmental standards regarding heavy metals?
    Yes, it strictly complies with environmental performance requirements. The prohibitive content for heavy metals like plumbic, mercury, and hexavalent chromium is ≤1000 mg/kg, and for cadmium is ≤100 mg/kg.