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China Suppliers Factory Cold Application Optical Fiber Filling Gel - Non-Silicon, Waterproof & Thixotropic Solution

China Suppliers Factory Cold Application Optical Fiber Filling Gel - Non-Silicon, Waterproof & Thixotropic Solution

Net weight: 170kg / metal

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Product Features: Our high-quality gel is filled with non-silicon fiber, designed with low density and exceptional performance in high and low temperatures. It boasts excellent thixotropic properties and outstanding water resistance. This versatile product features a low acid value and minimal hydrogen evolution, making it a reliable choice for various applications.

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Applications: This gel is ideal for filling optical fiber bundles or loose casings, as well as skeleton grooves, effectively preventing water from vertically infiltrating the cable. It offers superior waterproofing, moisture-proofing, and buffering capabilities for optical fibers. As a trusted supplier and factory based in China, we ensure our products meet the highest standards for performance and reliability.

    Product Introduction

    Optical fiber filling gel adopts high viscosity GTL process oil, high molecular synthetic material and organic thickener as main base materials. They are combined to be non-silicon optical fiber filling gel by advanced production technique whose features are low density, excellent temperature performance, high thixotropic index, wide application, tiny acid value and hydrogen evolution value. Type AC-E008 also has steadily temperature performance between -45°C to 80°C. According to various requirements of clients, the technical index of viscosity, penetration, thixotropic and etc. could be adjust in order to satisfy requirements of filling technique.

    Technical Parameters

    Cold application optical fiber filling gel technical specification.

    1. General Technical Requirements

    Filling gel is needed to be homogeneous, hydrogen absorption, and does not include any dust, metal particles, and other impurities. It should be no sight visible air bubbles, and the mold should be no nutrition. Filling gel should be non-toxic, no stimulation to the skin.

    2. Main Technical Parameters

    Serial Number Items Unit Index
    1 Appearance - Homogeneous, no impurities
    2 Dropping point ≥200
    3 Density (20℃) g/cm² ≤0.88
    4 Cone penetration (25℃ - 40℃) 1/10mm
    1/10mm
    ≥400
    ≥230
    5 Color stability (130℃, 120h) - ≤2.5
    6 Oxidation induction time (190℃) min ≥30
    7 Flashing point ≥220
    8 Hydrogen evolution (80℃, 24h) μl/g ≤0.03
    9 Oil perspiring (80℃, 24h) % ≤0.5
    10 Evaporation capacity (80℃, 24h) % ≤0.5
    11 Water resistance (20℃, 7d) - Non-disassembly
    12 Acid value mgKOH/g ≤0.3
    13 Water content % ≤0.01
    14 Viscosity (25℃, D=6S⁻¹) mpa.s 22000 ± 6600
    15 Compatibility:

    A. With optical fiber, optical fiber coating materials (85℃, 30×24h)

    B. With pine casing material (85℃, 30×24h)
    - Variation in tensile strength
    - Elongation at break
    - Mass variation

    C. Composite metal band (68℃, 7×24h)
    - Steel-plastic composite tape
    - Aluminum plastic compound tape


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    %
    %
    %

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    No color fading, no migration, no delamination, no cracking. Maximum release force 1.0N~8.9N. Average value 1.0N~5.0N.

    No delamination, no cracking
    ≤25
    ≤30
    ≤3

    No delamination, no cracking

    No delamination, no cracking
    16 Corrosive (80℃, 14×24h) with copper, aluminum, steel - No corrosion points

    Environmental Performance Requirements

    3. Environmental Performance Requirements

    Type Matter Prohibitive Content (mg/kg)
    Heavy Metal Plumbic ≤1000
    Cadmium ≤100
    Mercury ≤1000
    Hexavalent chromium ≤1000
    Organic Bromide Polybrominated biphenyls (PBB) ≤1000
    Polybrominated diphenyl ethers (PBDE) ≤1000

    Frequently Asked Questions

    What is the main base material of the optical fiber filling gel?

    The optical fiber filling gel adopts high viscosity GTL process oil, high molecular synthetic material, and organic thickener as its main base materials.

    What are the key features of this non-silicon optical fiber filling gel?

    Its main features include low density, excellent temperature performance, high thixotropic index, wide application, tiny acid value, and low hydrogen evolution value.

    What is the temperature performance range of Type AC-E008?

    Type AC-E008 demonstrates steady temperature performance in environments ranging from -45°C to 80°C.

    Are there any visible impurities or air bubbles in the filling gel?

    No, the filling gel is required to be homogeneous and does not include any dust, metal particles, other impurities, or visible air bubbles.

    Is the optical fiber filling gel toxic or harmful to the skin?

    No, the filling gel is completely non-toxic and causes no stimulation or harm to the skin upon contact.

    What are the prohibitive content limits for heavy metals like lead and mercury?

    According to environmental performance requirements, the prohibitive content for plumbic (lead), mercury, and hexavalent chromium is strictly limited to ≤1000 mg/kg, while cadmium is limited to ≤100 mg/kg.