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China Suppliers Factory Cold Application Optical Fiber Filling Gel for Waterproofing and Moisture Protection

China Suppliers Factory Cold Application Optical Fiber Filling Gel for Waterproofing and Moisture Protection

Introducing our premium optical fiber gel filling solution, weighing 170kg and crafted with a non-silicon fiber filling composition. This gel boasts low density, outstanding high-and-low temperature performance, and exceptional thixotropic properties, making it a top choice among China suppliers and manufacturers. With excellent water resistance, a minimal acid value, and low hydrogen evolution, our product ensures a robust application for optical fiber protection, Ideal for use in filling optical fiber bundles or loose casings, this gel effectively prevents vertical water infiltration, delivering reliable waterproofing, moisture resistance, and cushioning for optical fibers. Trust in our factory to provide high-quality solutions that enhance the durability and performance of your optical fiber installations. Choose us as your go-to supplier for innovative optical fiber gel solutions in China

    Product Introduction

    Optical fiber filling gel adopts high viscosity GTL process oil, high molecular synthetic material and organic thickener as main base materials. They are combined to be non-silicon optical fiber filling gel by advanced production technique whose features are low density, excellent temperature performance, high thixotropic index, wide application, tiny acid value and hydrogen evolution value.

    Type AC-E008 also has steadily temperature performance between -45°C to 80°C. According to various requirements of clients, the technical index of viscosity, penetration, thixotropic and etc. could be adjust in order to satisfy requirements of filling technique.

    Technical Parameters

    Cold application optical fiber filling gel technical specification:

    1. General Technical Requirements

    Filling gel is needed to be homogeneous, hydrogen absorption, and does not include any dust, metal particles, and other impurities. It should be no sight visible air bubbles, and the mold should be no nutrition. Filling gel should be non-toxic, no stimulation to the skin.

    2. Main Technical Parameters

    Please refer to the detailed index in the table below for the main technical parameters of the filling gel.

    Serial Number Items Unit Index
    1 Appearance - Homogeneous, no impurities
    2 Dropping point ≥200
    3 Density (20℃) g/cm² ≤0.88
    4 Cone penetration (25℃ - 40℃) 1/10mm
    1/10mm
    ≥400
    ≥230
    5 Color stability (130℃, 120h) - ≤2.5
    6 Oxidation induction time (190℃) min ≥30
    7 Flashing point ≥220
    8 Hydrogen evolution (80℃, 24h) μl/g ≤0.03
    9 Oil perspiring (80℃, 24h) % ≤0.5
    10 Evaporation capacity (80℃, 24h) % ≤0.5
    11 Water resistance (20℃, 7d) - Non-disassembly
    12 Acid value mgKOH/g ≤0.3
    13 Water content % ≤0.01
    14 Viscosity (25℃, D=6S⁻¹) mpa.s 22000 ± 6600
    15 Compatibility:

    A. With optical fiber, optical fiber coating materials (85℃, 30×24h)

    B. With pine casing material (85℃, 30×24h)
    - Variation in tensile strength
    - Elongation at break
    - Mass variation

    C. Composite metal band (68℃, 7×24h)
    - Steel-plastic composite tape
    - Aluminum plastic compound tape


    -


    %
    %
    %

    -
    -


    No color fading, no migration, no delamination, no cracking
    Maximum release force 1.0N~8.9N
    Average value 1.0N~5.0N

    ≤25
    ≤30
    ≤3

    No delamination, no cracking
    No delamination, no cracking
    16 Corrosive (80℃, 14×24h)
    With copper, aluminum, steel
    - No corrosion points

    Environmental Performance Requirements

    3. Environmental Performance Requirements

    The product strictly limits the content of prohibitive substances such as heavy metals and organic bromides to ensure environmental safety.

    Type Matter Prohibitive Content (mg/kg)
    Heavy metal Plumbic (Lead) ≤1000
    Cadmium ≤100
    Mercury ≤1000
    Hexavalent chromium ≤1000
    Organic Bromide Polybrominated biphenyls (PBB) ≤1000
    Polybrominated diphenyl ethers (PBDE) ≤1000

    Frequently Asked Questions (FAQ)

    What are the main base materials of the optical fiber filling gel?
    The filling gel adopts high viscosity GTL process oil, high molecular synthetic material, and organic thickener as its main base materials.
    What is the operating temperature range for Type AC-E008?
    Type AC-E008 maintains a steady temperature performance between -45°C to 80°C, making it highly reliable in varied environments.
    Is this filling gel safe for skin contact?
    Yes, the general technical requirements ensure that the filling gel is completely non-toxic and causes no stimulation to the skin.
    What is the flashing point of the optical fiber filling gel?
    The flashing point of the filling gel is ≥220°C, ensuring excellent thermal stability during application.
    Does the product meet environmental safety standards regarding heavy metals?
    Yes, it strictly controls prohibitive contents. Lead, mercury, and hexavalent chromium are limited to ≤1000 mg/kg, and cadmium is limited to ≤100 mg/kg.